4L80E Pump Body Replacement: Cracked Case, Worn Pump Fix

The 4L80E pump body is the front-most casting on the trans, machined to thousandths-of-an-inch tolerance. When it cracks or wears beyond spec, full replacement is the only fix.

4L80E Front Pump Gasket 1991-2013 OEM 8677782
The part for this fix
4L80E Front Pump Gasket 1991-2013 OEM 8677782
$12.99 · In stock
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What the pump body does

  • Houses the pump rotor and slide
  • Provides pressure regulator bore
  • Reaction surface for converter charge
  • Mounts to front of trans case (13 bolts)
  • Houses converter front seal

Symptoms of pump body failure

Cracked body:

  • Front leak that wont stop with new seal
  • Pressure drop (especially WOT)
  • Visible crack on inspection
  • Worn pressure regulator bore:

  • Erratic line pressure
  • Soft or harsh shifts (depending on wear)
  • P0747/P0748 codes possible
  • Worn boost valve bore:

  • Low pressure under load
  • Slip at WOT
  • Soft TCC apply
  • Worn pump body face:

  • Pump rotor wears unevenly
  • Whine from pump
  • Repeat pump failures even with new rotor
  • Replacement parts

    OEM pump body (rebuilt):

  • $300-$500 part
  • Same wear pattern in 100k miles
  • OEM pump body (new):

  • $600-$900 part
  • Limited availability
  • HD aftermarket (Sonnax billet):

  • $500-$900 part
  • Hardened wear surfaces
  • Required for HD use
  • Sonnax bore repair (not replacement):

  • $80-$200 kit per bore
  • Sleeve installation in worn bores
  • Cheaper than full body replacement
  • Skill level: advanced DIY
  • Always replace together

    • Pump rotor + slide
    • Pump body bushing
    • Front seal
    • Pump body O-ring
    • All sealing rings on input shaft
    • Read our 4L80E pump bushing

    Install

    • Trans must come out
    • Pull pump assembly from trans (13 bolts to case)
    • Separate pump body from stator support
    • Inspect both halves
    • Replace bushings (press tool required)
    • Reassemble pump with new internals
    • Verify rotation freedom before mounting
    • Install on trans with new gasket and O-ring
    • Torque 13 bolts in cross pattern (18 ft-lb)

    Cost

    DIY pump body replacement:

  • Pump body (rebuilt): $300-$500
  • Pump rotor + slide: $120-$220
  • Bushings: $80-$140
  • Front seal: $20-$40
  • O-rings + gaskets: $40-$80
  • Fluid: $110-$170
  • Total: $670-$1,150
  • DIY HD pump body:

  • HD body: $500-$900
  • HD rotor + slide: $180-$280
  • HD bushings: $80-$140
  • Seals + gaskets: $60-$100
  • Fluid: $110-$170
  • Total: $930-$1,590
  • Shop install (during rebuild):

  • Parts: $670-$1,590
  • Labor: $1,500-$2,500
  • Total: $2,170-$4,090
  • Pair with stator support

    What kills 4L80E pump bodies fastest

    • Old burnt fluid (varnish in bores)
    • Tuned engine + stock pump (excessive pressure demands)
    • Hard launches with stiff converter
    • Skipping filter changes
    • Wrong fluid (always Dexron VI)

    Common buyer mistakes

    • Replacing rotor only, leaving worn body (repeat failure)
    • Reusing front seal (always replace)
    • Not replacing pump body bushing
    • Skipping pressure test after install

    Need 4L80E pump body, rotor kit, or rebuild parts? Shop our 4L80E catalog. Pump bodies, HD upgrades, complete rebuild kits. Free shipping over $70.

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