TH350 Rebuild Guide: Classic Trans Done Right

The TH350 (Turbo-Hydramatic 350) is one of America's most popular classic automatic transmissions. Found in 1969-1986 Chevy, GMC, Pontiac, and Buick vehicles. Easy to rebuild, well-supported, perfect for restorations and hot rods. Here's the complete guide.

TH350 basics

  • 3-speed automatic
  • Hydraulic control (no electronics)
  • Years: 1969-1986 production
  • Torque capacity: ~350 ft-lb stock
  • Weight: ~120 lbs
  • Length: 21.75"
  • Applications: Chevy / GMC trucks, Camaro, Chevelle, Nova, Impala, Caprice, Trans Am, more

Common failures

1. Forward clutch wear

The most common failure point. Forward clutch sees high stress.

Fix: Quality friction pack during rebuild.

2. Direct clutch wear

Secondary high-wear point.

Fix: Quality friction pack.

3. Intermediate sprag failure

Sprag wears under load.

Fix: HD sprag during rebuild.

4. Reverse band wear

Stock band fails in HD use.

Fix: HD reverse band.

5. Modulator failure

Vacuum modulator can fail.

Fix: Cheap replacement ($15-30).

6. Governor weights worn

Affects shift timing.

Fix: Governor rebuild or replacement.

7. Pump bushing wear

Standard high-mile wear.

Fix: Pump bushing replacement.

Build recommendations

Stock daily driver (older Chevy / Camaro)

  • Alto Red Eagle master kit
  • HD reverse band
  • HD intermediate sprag
  • Stock-replacement HD torque converter
  • Total parts cost: $400-650
  • Build cost installed: $1,500-2,500
  • Expected life: 100,000+ miles

Hot rod / mild performance (350-400 HP)

  • Alto Power Pack master kit
  • HD reverse band
  • HD intermediate sprag
  • Performance valve body (TransGo HD shift kit minimum)
  • Performance torque converter (2,200-2,500 stall)
  • Total parts cost: $700-1,200
  • Build cost installed: $2,500-4,000
  • Expected life: 75,000+ miles performance use

Performance / race build (450-600 HP)

  • Raybestos Stage-1 master kit
  • HD components throughout
  • Race valve body
  • Race torque converter (2,800-3,500 stall)
  • Performance servo and band
  • Total parts cost: $1,200-2,500
  • Build cost installed: $3,500-6,000
  • Expected life: Depends on use

Drag race build (600+ HP)

  • Race-spec frictions
  • Race servo, band, valve body
  • Race torque converter (3,500-4,500 stall)
  • Possible trans brake setup
  • Total parts cost: $2,500-5,000
  • Build cost installed: $6,000-12,000

Brand recommendations

Alto

  • Red Eagle and Power Pack frictions
  • Quality master kits
  • Recommendation: Yes for all builds

Raybestos

  • Stage-1 and GPZ
  • Recommendation: Yes for performance

Sonnax

  • HD valve body upgrades
  • Recommendation: Yes for performance rebuilds

TransGo

  • HD shift kits for TH350
  • Recommendation: Yes for tow/performance

B&M

  • Performance valve bodies (TrickShift, etc.)
  • Performance torque converters
  • Recommendation: Yes for street/strip

Coan Engineering

  • Performance and race TH350 builds
  • Recommendation: Yes for race

TCI

  • Performance valve bodies and torque converters
  • Recommendation: Yes for performance

ATI Racing

  • Race-grade TH350 builds
  • Recommendation: Yes for serious race

TH350 vs TH400 comparison

TH350:

  • 3-speed
  • Lighter (120 lbs)
  • Shorter (21.75")
  • Less torque capacity (~350 ft-lb stock)
  • Cheaper to rebuild
  • Better for small block / daily driver
  • Wider availability

TH400:

  • 3-speed
  • Heavier (135 lbs)
  • Longer (24.5")
  • More torque capacity (~450 ft-lb stock)
  • Race-proven
  • Better for big block / HD use

When to choose TH350:

  • Small block applications
  • Daily driver
  • Restoration
  • Hot rod with under 400 HP
  • Lighter vehicles
  • Tight engine bay

When to choose TH400:

  • Big block applications
  • HD use
  • 400+ HP applications
  • Race builds
  • Heavier vehicles

TH350 swap considerations

Why people swap to TH350:

  • Cheap and available
  • Easy to rebuild
  • Strong aftermarket
  • Lighter than TH400
  • Shorter package

Common swap applications:

  • Older muscle cars getting trans rebuilt
  • Drag race builds (sometimes)
  • Hot rod / restomod

Swap parts:

  • Bellhousing pattern: most Chevy V8s
  • Transmission cooler lines
  • Driveshaft (length specific)
  • Crossmember
  • Shifter assembly

Fluid

  • Spec: Dexron III originally, Dexron VI (backward compatible) is current
  • Capacity: ~12 quarts total, ~5 quarts in pan
  • Service: 30K-50K miles depending on use

Cost summary

DIY rebuild:

  • Stock: $400-650
  • Performance: $700-1,200
  • Race: $1,200-2,500
  • Drag race: $2,500-5,000

Shop rebuild installed:

  • Quality independent: $1,500-2,500
  • Performance shop: $3,500-6,000
  • Race shop: $6,000-12,000

Reman swap:

  • Quality reman: $1,200-2,000 installed
  • Built reman from race shop: $2,500-4,500

What we sell

Master rebuild kits for TH350 with Alto and Raybestos frictions, HD bands and sprags, B&M and TCI performance valve bodies, race-spec torque converters, complete shift kits.


Need TH350 parts? Shop our TH350 catalog. Master rebuild kits, performance valve bodies, race torque converters. Free shipping over $70.

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